| Any
enthusiast worth his salt knows that tires have arguably the biggest impact
on a vehicle's handling. Obviously, however, there are chassis dynamics
that extend beyond the realm of tires. Once you increase the traction
threshold at the road surface, then you may be ready to take the next
step into improved vehicle handling: reducing body roll through the use
of anti-roll bars.
Properly chosen (and installed), anti-roll bars will reduce body roll,
which in turns leads to better handling, increased driver confidence and,
ultimately, lower lap times.
What Is Body
Roll?
Chances are, you've experienced the effects of body roll every time you're
behind the wheel. It happens during almost every turn when one side of
the car lifts, causing the entire vehicle to lean toward the outside of
the turn.
The cause of body roll is simple physics: An object in motion tends to
stay in motion until acted upon by an outside force. So in practical terms,
as you drive ahead in a straight line, you're allowing a couple of thousand
pounds of vehicle, fluids and passengers to build momentum in that straight
line.
When you tell everything to change direction suddenly, through input at
the steering wheel, the front tires may change direction thanks to the
mechanical advantages of the steering system, but the momentum of the
vehicle, fluids and passengers continues in the original direction. The
tires are the only element capable of generating an outside force that
can act against this momentum and change its direction.
At this point, one of two scenarios is most likely to occur. If enough
momentum exists in the original direction, and the tires lack enough grip
to act against the original forward energy, then the vehicle will slide
out of the turn as the tires lose traction. However, if the tires have
enough grip at the road surface, then instead of sliding, the vehicle's
traction at the road surface will overwhelm the original forward momentum
and act upon the original forces to induce a change of direction. Hence,
a cornering maneuver.
But what happens to that energy? Even though we may have had enough grip
to hang on through the turn, we know that the momentum of the vehicle
mass will continue in the original direction. The result is a weight transfer
toward the new outside edge of the vehicle-the same direction as the original
forward momentum.
If enough energy is behind the weight transfer, then this energy will
cause the outside suspension (in this case, the spring and strut assembly)
to compress while the other side lifts and extends. An engineer type likes
to describe this by saying that one side moves into jounce while the other
moves into rebound. The rest of us call it lean or body roll.
Why Is Body
Roll a Bad Thing?
We often hear that preventing body roll is "so important" that
we must all rush out and buy this product or that product in order to
prevent it. And many enthusiasts have consequently accepted that body
roll is therefore bad. But what exactly does body roll do to negatively
affect vehicle handling?
For starters, it disrupts the driver. This is probably the effect that
most drivers can see and feel during their own driving experiences. And
while this is not the most important negative effect of body roll, it
is true that the car does not drive itself-no matter how many aftermarket
parts you install. So keeping the driver settled, focused and able to
concentrate on the task of driving is a foremost priority for spirited
vehicle handling.
However, the most often misunderstood effect of body roll upon vehicle
handling is the effect of body roll upon camber-and the effect of camber
changes upon tire traction.
Put simply, the larger the contact patch of the tire, the more traction
exists against the road surface, holding all else constant. But when the
vehicle begins to lean or roll to one side, the tires are also forced
to lean or roll to one side.
This can be described as a camber change in which the outside tire experiences
increased positive camber (rolls to the outside edge of the tire) and
the inside tire experiences increased negative camber (rolls to the inside
edge of the tire.) So a tire that originally enjoyed a complete and flat
contact patch prior to body roll must operate on only the tire edge during
body roll.
The resulting loss of traction can allow the tires to more easily give
way to the forces of weight transfer to the outside edge of the vehicle.
When this happens, the vehicle slides sideways-which is generally a bad
thing.
How to Prevent
Body Roll
By definition, body roll only occurs when one side of the suspension is
compressed (moves into jounce), while the other extends (moves into rebound).
Therefore, we can limit body roll by making it harder for the driver-side
and passenger-side suspensions to move in opposite directions.
One fairly obvious method to achieve this is through the use of stiffer
springs. After all, a stiffer spring will compress less than a softer
spring when subjected to an equal amount of force. And less compression
of the suspension on the outside edge will result in less body roll.
However, stiffer springs require the use of stronger dampers (struts or
shock absorbers) and have an immediate and substantial effect on ride
quality. So, even though handling is improved, they may not be the easiest
or most cost-effective way to achieve the objective of reducing body roll.
For many enthusiasts, the use of anti-roll bars-also known as anti-sway
bars, roll bars, stabilizer bars or sway bars-provides a more cost-effective
reduction in body roll with minimal negative impacts upon ride quality.
How an Anti-Roll
Bar Works
Put simply, an anti-roll bar is a U-shaped metal bar that links both wheels
on the same axle to the chassis. Essentially, the ends of the bar are
connected to the suspension while the center of the bar is connected to
the body of the car.
In order for body roll to occur, the suspension on the outside edge of
the car must compress while the suspension on the inside edge simultaneously
extends. However, since the anti-roll bar is attached to both wheels,
such movement is only possible if the metal bar is allowed to twist. (One
side of the bar must twist upward while the other twists downward.) So
the bar's torsional stiffness-or resistance to twist-determines its ability
to reduce body roll. Less twisting of the bar results in less movement
into jounce and rebound by the opposite ends of the suspension-which results
in less body roll.
Factors that
Determine Stiffness
There are two primary factors that determine an anti-roll bar's torsional
stiffness: the diameter of the bar and the length of the bar's moment
arm. Diameter is generally the easiest concept to grasp, as it is somewhat
intuitive that a larger diameter bar would have greater torsional rigidity.
Torsional (or twisting) motion of the bar is actually governed by the
equation: twist = (2 x torque x length)/(p x diam4 x material modulus.)
And since the diameter is in the denominator, as diameter gets larger,
the amount of twist gets smaller. Which, in a nutshell, means that torsional
rigidity is a function of the diameter to the fourth power. This is why
a very small increase in diameter makes a large increase in torsional
rigidity.
For example, to compare the rigidity of a stock 15mm bar to an aftermarket,
16.5mm one, simply use the equation 16.54/154. Some quick math yields
the figure of 1.46. In other words, a 16.5mm bar is 1.46 times as stiff-or
46 percent stiffer-than a 15mm bar of the same design.
Add just one more millimeter to the diameter of the bar-for a total of
17.5mm-and the torsional strength skyrockets to 85 percent stiffer than
the stock 15mm bar (17.54/15.04 = 1.85).
However, in addition to the diameter of a bar, there is another very important
factor that determines an anti-roll bar's torsional rigidity. This factor
is known as the length of the moment arm-or in common terms, the amount
of leverage between the vehicle and the bar.
As with anything, an increased amount of leverage makes it easier to do
work. This is governed by the lever law: force x distance = torque. As
distance-or the length of the lever-increases, the resulting amount of
torque also increases. (This is why it was easier to move your big brother
on the teeter-totter when he moved towards the middle and you stayed out
on the end. You enjoyed increased leverage at the end, while he suffered
from reduced leverage near the middle.)
Because an anti-roll bar is shaped as a "U," the ends of the
bar that lead from the center of the bar to the end-link attachment serve
as a lever. As the distance from the straight part of the bar to the attachment
at the end link becomes longer, the torque applied against the bar increases-making
it easier for a given amount of energy to twist the anti-roll bar. As
this distance is reduced, torque is reduced-making it more difficult for
a given amount of energy to twist the anti-roll bar.
It is this lever law that is applied during the design of an adjustable
anti-roll bar. By using multiple end link locations, the distance from
the point of attachment to the straight part of the bar can be altered.
Or, in engineers' terms, the length of the moment arm can be increased
or reduced in order to make more or less torque against the bar.
Using a setting farther from the center of the bar increases the length
of the moment arm, resulting in more torque against the bar, allowing
more twisting motion of the bar, creating more body roll. Using a setting
closer to the center of the bar reduces the length of the moment arm,
resulting in less torque against the bar, allowing less twisting motion
of the bar, creating less body roll.
The actual impact upon torque can be compared by dividing the center-to-center
distances of the end-link attachment points. For example, say the center-to-center
distance of the stock rear anti-roll bar is 200mm. We can compare this
to the 160mm distance of the firmest setting of a four-way adjustable
17.5mm bar by simply dividing the distances (160/200 = .8). In other words,
a 160mm center-to-center bar produces only 80-percent of the torque that
would be produced by a 200mm center-to-center bar of the same diameter.
Or simpler yet, by using the 160mm end-link attachment points, we increase
the stiffness of the anti-roll bar by an extra 20 percent.
What the Heck
Is TLLTD?
TLLTD stands for Tire Lateral
Load Transfer Distribution.
While this term may sound complex, it simply measures the front-to-rear
balance of how lateral load is transferred in a cornering maneuver. It
is commonly used to compare the rate of lateral traction loss between
the front and rear tires.
Put simply, there is only so much force that a tire can handle. When we
ask more of the tire than the tire can deliver, it "saturates,"
or loses traction. If the front tires saturate before the rear tires,
then we call this understeer or push-which means that the car tends to
continue moving in the original direction, even though the wheels are
turned.
If the rear tires saturate before the front tires, then we call this oversteer
or loose-which means that the rear of the car tends to swing around faster
than the front, causing a spin. When neither of these conditions prevail
consistently, then we describe the chassis as balanced.
We can measure and compare the steady-state understeer and oversteer characteristics
of a vehicle by assigning a lateral load transfer percentage of the front
relative to the rear. A TLLTD value equal to 50 percent indicates that
the chassis is balanced-or both the front and rear tires tend to lose
traction at roughly the same time. A front TLLTD value greater than 50
percent indicates that the front tires lose traction more quickly than
the rear tires-resulting in understeer. And a front TLLTD value lower
than 50 percent indicates that the rear tires tend to lose traction more
quickly than the front-resulting in oversteer.
It is important to note that our discussion of TLLTD only considers steady-state
cornering maneuvers, such as a long 270-degree on-ramp or off-ramp. Moderate-to-aggressive
throttle or brake application can upset this balance during a transient
condition, briefly transitioning a vehicle from understeer to oversteer.
The Effect
of Anti-Roll Bars Upon TLLTD
Ideally, you now understand how an anti-roll bar can be used to limit
body roll, and you understand that reduced body roll can lead to a reduction
in adverse camber changes for better tire traction. But what may not be
obvious is the effect of anti-roll bar changes upon TLLTD (understeer
and oversteer.)
In fact, given the above information, one might even assume that a firmer
anti-roll bar, which leads to better camber control, would lead to better
traction. If we add a firmer anti-roll bar to the front, traction loss
diminishes, so understeer is reduced, right?
Wrong. Let's evaluate more closely the meaning of TLLTD-tire lateral load
transfer distribution. Stated another way, we might describe TLLTD as
the relative demand of side-to-side energy control that is placed upon
the tires. Because a firmer anti-roll bar allows less deflection, it will
transfer side-to-side energy (lateral loads) at a faster rate.
As the rate of lateral load transfer increases, additional demands are
placed upon the tire. So if we install a firmer anti-roll bar in the front,
then we increase the distribution of lateral load transfer toward the
front tires. This increases the front TLLTD value, which will result in
additional understeer, holding all else constant.
The same logic also holds true in the rear. A firmer anti-roll bar in
the rear will increase the rate of lateral load transfer, placing more
demand upon the rear tires, accelerating lateral traction loss and creating
more oversteer, holding all else constant.
This is why blindly adding parts to your car may not produce the desired
results. A wise consumer consults with-and buys from-knowledgeable experts
that have the tools to make informed tuning recommendations.
I Want a 50
Percent TLLTD On My Car, Right?
Since on paper a 50-percent TLLTD indicates a balanced chassis, many enthusiasts
are tempted to jump to the conclusion that this is therefore desirable.
They may think that all cars should obviously come this way from the factory.
Unfortunately, this is not the case-and the considerations are not that
simple.
In reality, a car with a 50-percent TLLTD is literally on the constant
brink of oversteer. And there are many factors that can quickly and easily
take the car from the brink into a full-scale, out-of-control, spinning-in-circles
disaster.
For starters, consider the effects of weather conditions that might create
a wet or icy road surface. Or imagine that the driver happens to apply
too much brake late into a turn-a common mistake among novice drivers.
Or consider the effects of varying tire temperatures, tire pressures,
or tire wear-all of which will have major impacts upon lateral traction
thresholds. And of course, varying weight distribution, as a result of
changing fuel tank levels, passengers, or the number of subwoofers in
the trunk, will also impact TLLTD.
With all of these things to consider, automotive design engineers are
forced to create a more conservative TLLTD. As a result, they intentionally
target higher front TLLTD values so that stock vehicles will be prone
to understeer-the assumption being that understeer is safer and more predictable
for the average driver.
For example, a stock DOHC Saturn is tuned to produce a front TLLTD of
approximately 63.4 percent-a relatively conservative target. (But give
Saturn some credit, as this is on the aggressive end of the conservative
spectrum, especially compared to other front-wheel-drive economy cars.)
As a general rule, an average street-driving enthusiast is probably willing
to accept some compromises-within reason-of a more aggressive TLLTD in
exchange for better handling. A suitable target is probably a front TLLTD
value of approximately 58 percent, a value that is considered aggressive,
but suitable for street driving.
How do I Create
the Right Handling Balance?
Since most enthusiasts do not have the knowledge or software needed to
calculate chassis characteristics such as TLLTD, the responsibility falls
upon knowledgeable tuners.
Obviously, TLLTD and body roll will both be affected by changes to springs
and anti-roll bars. While understanding the effects of multiple changes
can get confusing, the answer is usually only a phone call away.
John Comesky is
the owner of SPS, the largest Saturn tuning company in the U.S. SPS covers
all aspects of Saturn performance: engine, suspension, brakes and wheels
and tires. They can be reached by phone at (937) 296-1417, and their Web
page may be viewed at http://www.spswebpage.com.
|